Most advanced technology soya oil processing plant flowchart:
Oilseeds → cleaning → softening → flaking → extrusion → drying → to extraction workshop→DTDC →first and second evaporation →stripping tower →condenser →solvent
recovery
Most advanced technology soya oil processing plant brief introduction:
a. cleaning device for soybean Oil Plant:remove the raw material soybean in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.crushing machine for Soybean Oil Plant: soybean is crushed into 6-8 pieces. In order to meet the requirements
of crushing, the soybean is suitable for crushing with the moisture of 7% to 12%.
c. Softening process for Soybean Oil Plant:the purpose of softening is to adjust the moisture and temperature of oil, and make it soft.
d.flaking process for Soybean Oil Plant: rolling raw material into flakes, and the purpose is to increae surface
area, destroy the soybean cell tissue, shorten the way of oil out from cake.
e:Extrusion for Soybean Oil Plant:through high temperature and high pressure, soybean flakes are transfered into expanded pellet, which is easy to extract oil from, and keep high nutritive value.
Most advanced technology soya oil processing plant Extraction process:
1. Solvent pumps for Most advanced technology soya oil processing plant: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC for Most advanced technology soya oil processing plant: usd to separate the solvent from the wet meal.
4. Miscella tank 1st evaporation for Most advanced technology soya oil processing plant: pump the miscella (oil with solvent) in to the miscella 1st , then add
saline water to it. The phospholipid in the miscella will react with the saline water, at last the reactant
precipitate, reaching the goal of purifying.
5. Miscella tank 2nd evaporation for Most advanced technology soya oil processing plant: the purified miscella will be pumped into it, and use high temperature steam to let solvent evaporate out.
6. Miscella stripping for Most advanced technology soya oil processing plant: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers for Most advanced technology soya oil processing plant: to cooling the solvent gas separated from the wet meal and miscella for recycling.
Most advanced technology soya oil processing plant machine
Oil processing process of soya oil processing plant
1.Cleaning
In order to obtain high effective cleaning, ensure good work condition and production stability, high efficient vibration screen
wasused in the process to separate big and small impurity, cooking oil processing plant.
Suction type gravity stoner removing machine was applied to remove the shoulder stone and earth, and magnetic separation
equipment without power and exhaust system were used to remove iron.
Dust removing wind net is installed.
2. Flaking
Flaking means a certainty granularity of soy lamella was prepared for flaked of about 0.3 mm, the oil of raw material can be
extracted in the shortest time and maximum, and residual oil was less than 1%. sunflower oil making machine
3. Cooking
This process is heating and cooking for rapeseed which is easy to separate of oil and can provide the oil quantity from
pre-press machine.It is easy to operate and have long life.
4. Oil press machine
groundnut oil extraction machine the oil presser is continuous screw press machine which is suitable to
the plant oil materials which has high oil content.
The instruction of the cake is loose and easy to make the solvent permeate ,the oil content of cake and moisture used
for solvent extraction.
5. Crude oil refining
Oil refining is according to the different usage and requirements, utilizing the physical methods and chemical
processes to get rid of the harmful impurities and needless substance in the crude oil, getting standard oil.
Main economic and technical parameters of soya oil processing plant
Residual oil in meal |
â¤1% (soybean) |
Solvent consumption |
â¤3Kg/T(6#solvent oil) |
Crude oil moisture and volatile matter |
⤠0.30% |
Power consumption |
⤠15KWh/T |
Steam consumption |
â¤280Kg/T (0.8MPa) |
Finished meal moisture |
⤠10-13% (adjustable) |
Residual solvent in finished meal |
⤠300PPM (qualified detonated experiment) |
Refined oil standard
project |
Quality index |
|||
1 grad |
2 grad |
3 grad |
4 grad |
|
|
color(dispoable cuvettes 25.4mm)⤠|
ââ |
ââ |
yellow35 red3.0 |
yellow35 red6.0 |
|
color(dispoable cuvettes 133.4mm)⤠|
yellow35 red4.5 |
yellow35 red5.0 |
ââ |
ââ |
odor, taste |
Odorlessness Great taste |
Odorlessness Great taste |
Has the inherent odor and taste of rice bran oil, no abnormal odor |
Has the inherent odor and taste of rice bran oil, no abnormal odor |
transparence |
Clear transparent |
Clear transparent |
ââ |
ââ |
|
moisture and volatile matter (%)⤠|
0.05 |
0.05 |
0.10 |
0.20 |
insoluble impurities(%)⤠|
0.05 |
0.05 |
0.05 |
0.05 |
acid value(mgKOH/g)⤠|
0.30 |
0.50 |
1.0 |
3.0 |
peroxide value (mmol/kg)⤠|
5.0 |
5.0 |
7.5 |
7.5 |
heating test(280â) |
ââ |
ââ |
None of precipitate Lovibond color: Yellow color values no changeing,red color increasing less than 0.4 |
Trace amount of precipitate Lovibond color: Yellow color values no changeing, red color increasing less than 0.4,blue color values increasing less than 0.5 |
saponin (%)⤠|
ââ |
ââ |
0.03 |
0.03 |
smoke point(â)⥠|
215 |
205 |
ââ |
ââ |
freezing test(0âstore 5.5h) |
Clear transparent |
ââ |
ââ |
ââ |
|
solvent residual quantity (mg/kg)refining oil |
Negative |
Negative |
â¤50 |
â¤50 |
|
solvent residual quantity (mg/kg)expressing oil |
Negative |
Negative |
Negative |
Negative |
Most advanced technology soya oil processing plant pictures
Quality and Service Commitment | |
|
Our company always put the interests of customers and product quality to the first place, and always adhere to the âNo best, only betterâ as our purpose. We will be commitment to provide high quality products with perfect site services and after sales service. Now the specific commitments are as follows | |
1. |
Ensure to timely provide complete sets of equipment and accessories. |
2. |
Ensure that one-time installation debugging acceptance. |
3. |
To provide high quality material with preferential price. |
4. |
Priority to provide customer our new craftworks and products. |
5. |
Free training technological operator to ensure the trained staff can operation independently. |
6. |
In the installation process,we will appoint a installation supervision staff on the spot. |
7. |
we will offer an experienced project manager, organize a good installation team for the work of field installation debugging. |
8. |
After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, online debugging and Feeding trial operation,to ensure that equipments can normal operate in full load conditions. We will provide all kinds of information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance. |
9. |
In the warranty period, all because of the quality of products has caused the damage or failure of equipment,suppliers will take the responsibility for the free repair and replacing spare part. Due to the damage caused by the customer,we only charge material costs for repair and replacement. After the receipt of customers notice,we will suggest the method to solve problem within six hours, or send specialist to the site to solve the problem within 24 hours of the palm oil processing machine manufactures. |
Our factory pictures
Shandong Leader Machinery Co.,Ltd. value "honesty, innovative and quality" because Shandong Leader Machinery Co.,Ltd. know that Shandong Leader Machinery Co.,Ltd. are not only supplying equipment to our clients but the partners to help our clients to get a better result.Keeping this in our mind,Shandong Leader Machinery Co.,Ltd. not only make high quality food processing equipment, but also help the clients to figure out the optimum processing work flows,make amendments according to client's specific needs,training staffs for the user of our equipment and even more, because Shandong Leader Machinery Co.,Ltd. believe that our users or clients' success is the foundation of ours.
Shandong Leader Machinery Co.,Ltd. is one of the leading manufacturers and Suppliers of Most advanced technology soya oil processing plant.Shandong Leader Machinery Co.,Ltd. manufacture Most advanced technology soya oil processing plant making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Soybean Oil Plant for you reference,such as Most advanced technology soya oil processing plant ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Soybean Oil Plant.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
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