Small Crude Oil Refinery with Patents flowchart:
Oilseeds → cleaning → softening → flaking → extrusion → drying → to extraction workshop→DTDC →first and second evaporation →stripping tower →condenser →solvent
Small Crude Oil Refinery with Patents brief introduction:
a. cleaning device for soybean Oil Plant:remove the raw material soybean in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.crushing machine for Soybean Oil Plant: soybean is crushed into 6-8 pieces. In order to meet the requirements
of crushing, the soybean is suitable for crushing with the moisture of 7% to 12%.
c. Softening process for Soybean Oil Plant:the purpose of softening is to adjust the moisture and temperature of oil, and make it soft.
d.flaking process for Soybean Oil Plant: rolling raw material into flakes, and the purpose is to increae surface
area, destroy the soybean cell tissue, shorten the way of oil out from cake.
e:Extrusion for Soybean Oil Plant:through high temperature and high pressure, soybean flakes are transfered into expanded pellet, which is easy to extract oil from, and keep high nutritive value.
Small Crude Oil Refinery with Patents Extraction process:
1. Solvent pumps for Small Crude Oil Refinery with Patents: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC for Small Crude Oil Refinery with Patents: usd to separate the solvent from the wet meal.
4. Miscella tank 1st evaporation for Small Crude Oil Refinery with Patents: pump the miscella (oil with solvent) in to the miscella 1st , then add
saline water to it. The phospholipid in the miscella will react with the saline water, at last the reactant
precipitate, reaching the goal of purifying.
5. Miscella tank 2nd evaporation for Small Crude Oil Refinery with Patents: the purified miscella will be pumped into it, and use high temperature steam to let solvent evaporate out.
6. Miscella stripping for Small Crude Oil Refinery with Patents: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers for Small Crude Oil Refinery with Patents: to cooling the solvent gas separated from the wet meal and miscella for recycling.
Small Crude Oil Refinery with Patents
Oil refining processing line is necessary for pressed or extracted crude grape seed oil. Oil refinery can remove pigment and fat-soluble impurities efficiently, assuring high quality edible oil for human daily life. Grape seed oil refining contains crude oil filtration, degumming, alkali refining, washing, drying, desolventization, deodorization and finally get finished grape seed oil.
Oil refining process is as below:
crude oil â filtration â degumming â deacidification â desolventization â deodorization â dewaxing â fine filtration â grape oil product
general introduction of oil refining processing line:
1.Filtration can remove suspended solid object of grape seed crude oil and keep impurity of less than 0.2%.
2.Degumming. By utilization of degumming hydrophilic impurities, through a certain amount of water, NaCl, and phosphoric acid electrolyte solution, adding hot oil under stirring to make stripper coagulating sedimentation of insoluble impurities.
3.Deacidification. According to grape seed crude oil acid value, removes free fatty acid in crude oil. Deacidification can increase transparency, improve smoke point and prevent oxidative deterioration.
4.Decolorization. Heating oil until 105-110 degrees Celsius for dehydration in vacuum, filter removes clay and activated carbon by using clay and activated carbon adsorbing coloring substances such as grade seed leaf.
5.Deodorization. Heating oil up to 180 degrees Celsius and vacuum 260Mpa, using direct steam to further remove residual oil odor agent free fatty acid, color and reduce the peroxide value by gas stripping principle.
6.Dewaxing. Slowly freeze grape seed oil, gradually cooled to about -10 â fully crystallized, and then filtered offer frozen wax, until getting national level standard grape seed oil
Process flow of oil refining machine:
|Steam consumption||700KG/T oil|
|Electric consumption||28Kwh/T oil|
|Water (soften water)||150Kg/T oil|
|Phosphoric acid||2~3 kg/T oil|
|Alkali||acid valuex1-3kg/T oil|
|Circulating water cooling water yield||150M3/|
|Bleaching earth consumption||3-5Kg/T oil|
|Waste bleaching earth oil content||â¤25~35%|
|Refining losses||acid valuex1.2 (chemical refining)|
|acid valuex 0.6 (physics refining)|
|Bleaching losses||the quantity of bleaching earthÃ0.25%|
|Deodorization loss consumption||â¤0.5%â¤0.5%|
|Refining rate||1-refining consumption|
- 60 years' experience
- The largest-scale oil machinery manufacturer in China, covering an area of 100,000 square meters, owning more than 580 staffs.
- The outstanding membership corporate of Chinese cereals and oils association, and they do quality quarantee for us.
- Obtain 23 national patents (including 7 invention patents, 6 international medals, 2 national awards and 2 provincial prizes.
- With 180 person professional R&D team to customize scheme for customers
After delivering the equipments, we will offer you all the relevant documents, like manual book, equipments layout ,installation drawing and so on. And we will delegate engineers to customerâs place according to customerâs requests to help installing all of the equipments ,commissioning and debugging until the plant running smoothly.
Shandong Leader Machinery Co.,Ltd. value "honesty, innovative and quality" because Shandong Leader Machinery Co.,Ltd. know that Shandong Leader Machinery Co.,Ltd. are not only supplying equipment to our clients but the partners to help our clients to get a better result.Keeping this in our mind,Shandong Leader Machinery Co.,Ltd. not only make high quality food processing equipment, but also help the clients to figure out the optimum processing work flows,make amendments according to client's specific needs,training staffs for the user of our equipment and even more, because Shandong Leader Machinery Co.,Ltd. believe that our users or clients' success is the foundation of ours.
Shandong Leader Machinery Co.,Ltd. is one of the leading manufacturers and Suppliers of Small Crude Oil Refinery with Patents.Shandong Leader Machinery Co.,Ltd. manufacture Small Crude Oil Refinery with Patents making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Soybean Oil Plant for you reference,such as Small Crude Oil Refinery with Patents ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Soybean Oil Plant.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:[email protected],Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for Small Crude Oil Refinery with Patents, inform us raw material you want to use for Small Crude Oil Refinery with Patents,and specific requirements for Small Crude Oil Refinery with Patents.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Soybean Oil Plant.