Indonesia Newest Vertical Sterilizing for FFB Processing flowchart:
Oilseeds → cleaning → softening → flaking → extrusion → drying → to extraction workshop→DTDC →first and second evaporation →stripping tower →condenser →solvent
Indonesia Newest Vertical Sterilizing for FFB Processing brief introduction:
a. cleaning device for soybean Oil Plant:remove the raw material soybean in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.crushing machine for Soybean Oil Plant: soybean is crushed into 6-8 pieces. In order to meet the requirements
of crushing, the soybean is suitable for crushing with the moisture of 7% to 12%.
c. Softening process for Soybean Oil Plant:the purpose of softening is to adjust the moisture and temperature of oil, and make it soft.
d.flaking process for Soybean Oil Plant: rolling raw material into flakes, and the purpose is to increae surface
area, destroy the soybean cell tissue, shorten the way of oil out from cake.
e:Extrusion for Soybean Oil Plant:through high temperature and high pressure, soybean flakes are transfered into expanded pellet, which is easy to extract oil from, and keep high nutritive value.
Indonesia Newest Vertical Sterilizing for FFB Processing Extraction process:
1. Solvent pumps for Indonesia Newest Vertical Sterilizing for FFB Processing: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC for Indonesia Newest Vertical Sterilizing for FFB Processing: usd to separate the solvent from the wet meal.
4. Miscella tank 1st evaporation for Indonesia Newest Vertical Sterilizing for FFB Processing: pump the miscella (oil with solvent) in to the miscella 1st , then add
saline water to it. The phospholipid in the miscella will react with the saline water, at last the reactant
precipitate, reaching the goal of purifying.
5. Miscella tank 2nd evaporation for Indonesia Newest Vertical Sterilizing for FFB Processing: the purified miscella will be pumped into it, and use high temperature steam to let solvent evaporate out.
6. Miscella stripping for Indonesia Newest Vertical Sterilizing for FFB Processing: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers for Indonesia Newest Vertical Sterilizing for FFB Processing: to cooling the solvent gas separated from the wet meal and miscella for recycling.
Indonesia Newest Vertical Sterilizing for Fresh Fruits Bunches Processing
Highlights of the Vertical Sterilizer:
1. No plugging materials, without artificial pulling out the materials
2. Full automatic control, blanking uniformly
3. Double screw transporting materials
FFB processing flow:
The Fresh Fruit Bunches(FFB) is available after 3 yeas plantation. Palm fruits are sent into crude palm oil processing plant with following production process:
- Weighing. Transport palm fruit to factory after truck weighing so as to make prompt settlement and production cost subsequent.
- Unloading fruit.Fresh Fruit Bunches (FFB) are sent to fermentation tank through transportation machinery after sieving and impurities removing. The time from picking up to fermentation should be less than 24 hours, or the free fatty acid(FFA) will rise, which will not be conductive for further processing and production of palm oil from palm oil making machine.
- Fermentation. FFB will pass high pressure and high temperature sterilization after entering fermentation tank. It will soft and make sterilization for FFB.
- Threshing. Threshing machine will separate both palm fruits and empty fruit bunches(EFB) after FFB soften duirng fermentation.
- Empty fruit bunches (EFB). EFB are sent to send to garden as fertilizer, fuel or other purposes after conveying and hoarding.
- Meshing. Mixing tank will mesh and crush palm fruit until broken after fruit threshing.
- Pressing. The crushed palm fruit will be leaching out from screw extrusion of palm oil pressing machine.
- Fiber separation. The extrued fiber pie enters air separation system after crushed to get separation of fibers and cores.
- Separation. Crusher divided fruit core into palm kernel and shell after separated with fiber. Air separation and washing systems separate palm kernels and shells. Shells enters boiler system as fuel, and palm kernels are storage after drying.
- Oil clarification. Crude palm oil (CPO) contains moisture and impurities after palm oil pressing. CPO begins primary treatment through sand tank and screen, enters vertial clarification tank to make heating and stirring, and finally separate into waste oil and edible vegetable oil. Edible vegetable oil is sent to crude oil storage tank after drying. Waste oil will be retreatment and recovery after desanding and centrifugation.
- Oil transportation. Oil pipeline transportation will be projected on basis of present situation.
- Water treatment. Water source is introduced into plant from river nearby. It will achieve boil feed water standard after primary clarification and filtration, secondary osmosis and reverse osmosis treatment.
- Power system. Steam turb generator power generation is the main driving force. It is also equipped with diesel generator sets.
Quality and service commitment
Our company always put the interests of customers and product quality of the first place, and always adhere to the" no best, only better" as their purpose. We will be commitment to provide high quality products with perfect site services and after-sales service. Now the specific commitments as follows:
1. Ensure to timely provide complete sets of equipment and accessories.
2. Ensure that one-time installation debugging acceptance.
3. To provide high quality material with preferential price.
4. Priority to provide customer our new craft works and products.
5.Free training technological operator to ensure the trained staff can independent operation.
6.In the installation process, we will appoint a installation supervision staff on the spot. we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.
7.After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, on-line debugging and Feeding trial operation ,to ensure that equipment can normal operate in full load conditions. We will provide all kinds of information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance.
8.Warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers responsible for the free repair and replacing spare part. Due to the damage caused by the customer, we only charge material costs for repair and replacement. After the receipt of customers notice, suggest the method to solve problem within six hours, or send personnel to the site to solve the problem within twenty four hours.
Shandong Leader Machinery Co.,Ltd. value "honesty, innovative and quality" because Shandong Leader Machinery Co.,Ltd. know that Shandong Leader Machinery Co.,Ltd. are not only supplying equipment to our clients but the partners to help our clients to get a better result.Keeping this in our mind,Shandong Leader Machinery Co.,Ltd. not only make high quality food processing equipment, but also help the clients to figure out the optimum processing work flows,make amendments according to client's specific needs,training staffs for the user of our equipment and even more, because Shandong Leader Machinery Co.,Ltd. believe that our users or clients' success is the foundation of ours.
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(Tel/whatsapp:0086-18363092712, Email:email@example.com,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for Indonesia Newest Vertical Sterilizing for FFB Processing, inform us raw material you want to use for Indonesia Newest Vertical Sterilizing for FFB Processing,and specific requirements for Indonesia Newest Vertical Sterilizing for FFB Processing.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Soybean Oil Plant.