LD Newest palm oil press machine with Advanced Sterilizer flowchart:
Oilseeds → cleaning → softening → flaking → extrusion → drying → to extraction workshop→DTDC →first and second evaporation →stripping tower →condenser →solvent
LD Newest palm oil press machine with Advanced Sterilizer brief introduction:
a. cleaning device for soybean Oil Plant:remove the raw material soybean in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.crushing machine for Soybean Oil Plant: soybean is crushed into 6-8 pieces. In order to meet the requirements
of crushing, the soybean is suitable for crushing with the moisture of 7% to 12%.
c. Softening process for Soybean Oil Plant:the purpose of softening is to adjust the moisture and temperature of oil, and make it soft.
d.flaking process for Soybean Oil Plant: rolling raw material into flakes, and the purpose is to increae surface
area, destroy the soybean cell tissue, shorten the way of oil out from cake.
e:Extrusion for Soybean Oil Plant:through high temperature and high pressure, soybean flakes are transfered into expanded pellet, which is easy to extract oil from, and keep high nutritive value.
LD Newest palm oil press machine with Advanced Sterilizer Extraction process:
1. Solvent pumps for LD Newest palm oil press machine with Advanced Sterilizer: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC for LD Newest palm oil press machine with Advanced Sterilizer: usd to separate the solvent from the wet meal.
4. Miscella tank 1st evaporation for LD Newest palm oil press machine with Advanced Sterilizer: pump the miscella (oil with solvent) in to the miscella 1st , then add
saline water to it. The phospholipid in the miscella will react with the saline water, at last the reactant
precipitate, reaching the goal of purifying.
5. Miscella tank 2nd evaporation for LD Newest palm oil press machine with Advanced Sterilizer: the purified miscella will be pumped into it, and use high temperature steam to let solvent evaporate out.
6. Miscella stripping for LD Newest palm oil press machine with Advanced Sterilizer: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers for LD Newest palm oil press machine with Advanced Sterilizer: to cooling the solvent gas separated from the wet meal and miscella for recycling.
LD Newest palm oil press machine with Advanced Sterilizer
Highlights of the Vertical Sterilizer:
1. No plugging materials, without artificial pulling out the materials
2. Full automatic control, blanking uniformly
3. Double screw transporting materials
FFB processing flow:
The Fresh Fruit Bunches(FFB) is available after 3 yeas plantation. Palm fruits are sent into crude palm oil processing plant with following production process:
- Weighing. Transport palm fruit to factory after truck weighing so as to make prompt settlement and production cost subsequent.
- Unloading fruit.Fresh Fruit Bunches (FFB) are sent to fermentation tank through transportation machinery after sieving and impurities removing. The time from picking up to fermentation should be less than 24 hours, or the free fatty acid(FFA) will rise, which will not be conductive for further processing and production of palm oil from palm oil making machine.
- Fermentation. FFB will pass high pressure and high temperature sterilization after entering fermentation tank. It will soft and make sterilization for FFB.
- Threshing. Threshing machine will separate both palm fruits and empty fruit bunches(EFB) after FFB soften duirng fermentation.
- Empty fruit bunches (EFB). EFB are sent to send to garden as fertilizer, fuel or other purposes after conveying and hoarding.
- Meshing. Mixing tank will mesh and crush palm fruit until broken after fruit threshing.
- Pressing. The crushed palm fruit will be leaching out from screw extrusion of palm oil pressing machine.
- Fiber separation. The extrued fiber pie enters air separation system after crushed to get separation of fibers and cores.
- Separation. Crusher divided fruit core into palm kernel and shell after separated with fiber. Air separation and washing systems separate palm kernels and shells. Shells enters boiler system as fuel, and palm kernels are storage after drying.
- Oil clarification. Crude palm oil (CPO) contains moisture and impurities after palm oil pressing. CPO begins primary treatment through sand tank and screen, enters vertial clarification tank to make heating and stirring, and finally separate into waste oil and edible vegetable oil. Edible vegetable oil is sent to crude oil storage tank after drying. Waste oil will be retreatment and recovery after desanding and centrifugation.
- Oil transportation. Oil pipeline transportation will be projected on basis of present situation.
- Water treatment. Water source is introduced into plant from river nearby. It will achieve boil feed water standard after primary clarification and filtration, secondary osmosis and reverse osmosis treatment.
- Power system. Steam turb generator power generation is the main driving force. It is also equipped with diesel generator sets.
Process flow chart
Jinan LD Cereals And Oils Machinery Co., Ltd. is a manufacturing enterprise specialized in producing oil machinery in China and have become listed company in December, 2014. Established in 1988, LD covers an area of 100,000 square meters and has 180 senior engineering technicians. Our company has 280 sets of automatic processing equipment. Processing capacity of our enterprise is more than 3000 sets every year. LD has obtained independent export rights and has passed the evaluation of ISO9001:2000 Quality System Management Certification. We are the outstanding membership corporate of Chinese cereals and oils association, and they do quality quarantee for us. We have got 23 national patents (including 7 invention patents, 6 international medals, 2 national awards and 2 provincial prizes).
Our Processing Equipments
Our International Exhibitions
- 60 years' experience
- The largest-scale oil machinery manufacturer in China, covering an area of 100,000 square meters, owning more than 580 staffs.
- The outstanding membership corporate of Chinese cereals and oils association, and they do quality quarantee for us.
- Obtain 23 national patents (including 7 invention patents, 6 international medals, 2 national awards and 2 provincial prizes.
- With 180 person professional R&D team to customize scheme for customers
After delivering the equipments, we will offer you all the relevant documents, like manual book, equipments layout ,installation drawing and so on. And we will delegate engineers to customerâs place according to customerâs requests to help installing all of the equipments ,commissioning and debugging until the plant running smoothly.Contact
Shandong Leader Machinery Co.,Ltd. value "honesty, innovative and quality" because Shandong Leader Machinery Co.,Ltd. know that Shandong Leader Machinery Co.,Ltd. are not only supplying equipment to our clients but the partners to help our clients to get a better result.Keeping this in our mind,Shandong Leader Machinery Co.,Ltd. not only make high quality food processing equipment, but also help the clients to figure out the optimum processing work flows,make amendments according to client's specific needs,training staffs for the user of our equipment and even more, because Shandong Leader Machinery Co.,Ltd. believe that our users or clients' success is the foundation of ours.
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(Tel/whatsapp:0086-18363092712, Email:firstname.lastname@example.org,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for LD Newest palm oil press machine with Advanced Sterilizer, inform us raw material you want to use for LD Newest palm oil press machine with Advanced Sterilizer,and specific requirements for LD Newest palm oil press machine with Advanced Sterilizer.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Soybean Oil Plant.