Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil flowchart:
Oilseeds → cleaning → softening → flaking → extrusion → drying → to extraction workshop→DTDC →first and second evaporation →stripping tower →condenser →solvent
recovery
Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil brief introduction:
a. cleaning device for soybean Oil Plant:remove the raw material soybean in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.crushing machine for Soybean Oil Plant: soybean is crushed into 6-8 pieces. In order to meet the requirements
of crushing, the soybean is suitable for crushing with the moisture of 7% to 12%.
c. Softening process for Soybean Oil Plant:the purpose of softening is to adjust the moisture and temperature of oil, and make it soft.
d.flaking process for Soybean Oil Plant: rolling raw material into flakes, and the purpose is to increae surface
area, destroy the soybean cell tissue, shorten the way of oil out from cake.
e:Extrusion for Soybean Oil Plant:through high temperature and high pressure, soybean flakes are transfered into expanded pellet, which is easy to extract oil from, and keep high nutritive value.
Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil Extraction process:
1. Solvent pumps for Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC for Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil: usd to separate the solvent from the wet meal.
4. Miscella tank 1st evaporation for Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil: pump the miscella (oil with solvent) in to the miscella 1st , then add
saline water to it. The phospholipid in the miscella will react with the saline water, at last the reactant
precipitate, reaching the goal of purifying.
5. Miscella tank 2nd evaporation for Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil: the purified miscella will be pumped into it, and use high temperature steam to let solvent evaporate out.
6. Miscella stripping for Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers for Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil: to cooling the solvent gas separated from the wet meal and miscella for recycling.
Hot sales in Nigeria!! Palm Oil refinery Plant for Crude Red Palm Oil
1. Palm Oil Refinery Plant
In order to achieving a good quality of Palm Oil ( good Taste, Good Odor , Good Appearance and storage easily.), The Crude soybean oil obtained by screw pressing and solvent extraction of soybeans will be sent to refinery to refining ( Degumming, Alkali Refining; Bleaching; Deodorizing; Dewaxing( some edible oil); fractionation ( some edible oil)
- Inputting Capacity: 5TPD ---1000TPD
- Inputting raw materials: Palm Oil
2. Palm Oil Refining --Degumming
Crude Red Palm Oil contain gums, or gum like material. These consist largely of different carbohydrates,
proteins and nitrogen compounds, and can be divided into hydratable and nonhydratable gums.If these
are not removed before the fat or oil is exposed to the high temperatures used in deodorization or
deacidification/deodorization, quality problems can well emerge. This is because the gum can give rise to problematic emulsions that in turn result in a significant waste of oil that could otherwise provide revenue.Water, chemicals or enzymes These gums can be removed using either water degumming, other specialist degumming and special degumming processes. Hydratable gums can be removed using water, because they absorb water and then become insoluble in oil. They are then removed using centrifugation .
Nonhydratable gums, on the other hand, are normally removed using a form of acid hydrolysis or caustic soda neutralization â phosphoric acid is the most common because it is the most cost effective.
Adding such acids also helps remove any trace metals by making them form insoluble complexes.
2.1 Main Equipment of Degumming & Neutralization
- Buffer tank
- Blending Device
- Centrifuge Separator
- Heat Exchanger
Specification of Centrifuge Separator
Model |
Capacity (l/h) |
Inlet Pressure (mpa) |
Out let Pressure (mpa) |
Power (KW) |
Weight (kg) |
Dimension(mm) |
DHZ550E |
6000-15000 |
0.05 |
0.1-0.3 |
22 |
2600 |
1850Ã1550Ã2050 |
DHZ550A |
5000-10000 |
0.05 |
0.1-0.3 |
18.5 |
2600 |
1850Ã1550Ã2050 |
DHZ470 |
2500-7000 |
0.05 |
0.1-0.3 |
15 |
1700 |
1800Ã1200Ã1800 |
DHZ400 |
2000-4000 |
0.05 |
0.1-0.25 |
15 |
1500 |
1800Ã1200Ã1800 |
DHZ360 |
1200-2500 |
0.05 |
0.1-0.25 |
7.5 |
650 |
1500Ã1150Ã1500 |
DRZ550 |
6000-1800 |
0.05 |
0.1-0.3 |
22 |
2200 |
1620Ã1300Ã2200 |
DRZ400E |
4000-7500 |
0.05 |
0.1-0.35 |
7.5 |
850 |
1300Ã900Ã1500 |
DRZ400A |
2000-6000 |
0.05 |
0.1-0.35 |
7.5 |
800 |
1300Ã900Ã1450 |
DR(S)Z360 |
1200-2500 |
0.4-0.55 |
0.2-0.4 |
5.5 |
600 |
1250Ã1050Ã1500 |
3. Palm Oil Refining--Bleaching
Bleaching is one of the key processes in palm Oil refinery, designed to remove not only pigments, but
also a wide range of other impurities. Most crude fats and oils contain impurities that have to be removed
for both commercial and health reasons. Modern industrial bleaching technologies are the way to do this.
3.2 Main Equipment of Bleaching
- Heat excahnger
- Bleacher
- Blending Device
- Leaf Filter
4. Palm Oil Process--Deodorization
Deodorization is an absolute necessity in processing palm oil fats and oils. How efficiently it is done
determines what you can achieve in your processing operations as a whole, in terms of removing odours,
pigments and volatile substances.
When processing palm oil and animal fats, it is crucially important to remove any undesirable
compounds that can affect flavour, odour, stability and colour. Deodorization is a vacuum steam
distillation process in which steam is passed through such oils at very low pressure and relatively high
temperature in order to remove any such substances still present after the preceding processing stages.
4.1 Main Equipment of Deodorization
- Dearator
- Heat Exchanger
- Deodorizing Tower ( Packing structure)
- Free fatty Acid Recovery device
4 Palm Oil Refining ---Dry Fractionation
In edible oil processing, a fractionation process consists of a controlled cooling of the oil, thereby inducing a partial, or âfractionalâ, crystallization. The remaining liquid (olein) is then separated from the solid fraction (stearin) by means of a filtration or centrifugation.
5 Final Palm Oil Quality
Item |
Quality Index |
|||
First grade | ||||
Color |
( Lovibond Colour 25.4mm) |
----------------- |
||
(Lovibond Colour 133.4mm) |
Yellow 20 Red 2.0 |
|||
Smell & taste |
|
Odorless &bland |
||
transparency |
|
Clear& Colorless |
||
Moisture&Volatiles |
% |
0.05 |
||
Insoluble |
% |
0.05 |
||
Acid Value(KOH) |
(mg/g) |
0.2 |
||
Per Oxide Value |
(mmol/kg) |
5.0 |
||
Residue solvent |
(mg/kg) |
|
Not be detected |
6 Company Indroduction
Jinan LD Cereals And Oils Machinery Co., Ltd. (short for HHFOME) is a manufacturing enterprise specialized in producing oil and cereal processing equipments in China. HHFOME consists of Jinan Huaxian Grain Machine Factory, Huaxian Hangpeng Grain Machinery Co., Ltd. and Beijing Huakang Xiwang Biological Technology Co., Ltd.. Established in 1988, HHFOME covers an area of 63,000 square meters and has 210 senior engineering technicians. Our company has 202 sets of automatic processing equipment. Processing capacity of our enterprise is more than 3000 sets every year. HHFOME has obtained independent export rights and has passed the evaluation of ISO9001:2000 Quality System Management Certification. We have got 22 national patents, 4 international awards, 2 national awards and 2 provincial awards.
main projects scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project
Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-120T/H palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project
Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
If you want to know more information about soybean oil plant, pleasesend E-mail to us E-mail: sales09(at)oilmachineworld.com Skype: LD-sales09 Mobile: 0086-18203651296 ( viber & whatsapp)
Shandong Leader Machinery Co.,Ltd. value "honesty, innovative and quality" because Shandong Leader Machinery Co.,Ltd. know that Shandong Leader Machinery Co.,Ltd. are not only supplying equipment to our clients but the partners to help our clients to get a better result.Keeping this in our mind,Shandong Leader Machinery Co.,Ltd. not only make high quality food processing equipment, but also help the clients to figure out the optimum processing work flows,make amendments according to client's specific needs,training staffs for the user of our equipment and even more, because Shandong Leader Machinery Co.,Ltd. believe that our users or clients' success is the foundation of ours.
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