Introduction of Shandong Leader Machinery Co.,Ltd. Crude Oil Refining Machine
1>. Palm oil mill have main ten parts:Reception Station,Sterilizer,Threshing,Press,Clarification, Kernel Recover, power station, boiler station, water treatment plant, oil storage tank.
2>. Shandong Leader Machinery Co.,Ltd. use the Fresh Fruit Bunch, because the palm fruit rancidity is very fast, if the rancidity will be influence the palm crude oil acid value, if the acid value is very high, the refining eCrude Oil Refining Machineiciency will drop.
3>. Generally speaking, The palm fruit processing plant is best away from the palm orchard.
Famous Brand Palm Oil Mill Machine Manufacturer For Indonesia And Malaysia
1.Our company has been set up since 1982, it has been awarded the "The quality-star enterprise of China".
2.Our factory is also a group enterprise integrating scientific research, manufacturing and sales as one.
3.We have cooperated with Research Institute of Machine Design Company and Jinan, Jinan University of Technology (formerly the Shandong Grain College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid extraction, etc. R & D and application of new technologies.
4.We have more than 200 employees ,among them ,there are 20 engineering technical personnel who hold intermediate and senior professional titles, and two highly reputed professors.
5.We have exported our machines to Moscow, Romania, Pakistan, India, Bangladesh, Thailand, Indonesia, Nigeria, Malaysia, Tunisia, and so on. Our new customers can visit our demo machines in different countries.
Our Past Performance
palm oil mill craft:
FFBÃÂ¢ÃÂÃÂSterilizationÃÂ¢ÃÂÃÂThreshing(Separate the fruit from the bunch)ÃÂ¢ÃÂÃÂDigesting(stirring the fruit)ÃÂ¢ÃÂÃÂpressing ÃÂ¢ÃÂÃÂPurification ÃÂ¢ÃÂÃÂ CPO ÃÂ¢ÃÂÃÂrefining.
Processing flow chart:
Reception of palm oil mill:
1.The FFB bunch be transported to plant by truck, after be weighted by weighting bridge, the FFB will be loaded down to FFB Loading Ramp.
2.The iron door of unloading ramp is controlled by hydraulic device, Get the power from Hydraulic pump station.
3.Start on the hydraulic device, iron door be lifted.
4.FFB will fall down to the Palm Fruit screw conveyor, be transported to pretreatment plant, to horizontal sterilizer tank.
Sterilization of palm oil mill:
Use the high temperature to boil the bunch and sterilize(145ÃÂ¢ÃÂÃÂ, 90-120min).
1.By Scraper Conveyor, FFB be transported to the top of sterilizing tank. Falling into sterilizing tank from feed inlet.
2.Sterilizing tank: The inside diameter of sterilizing tank is ÃÂÃÂ2000mm, length 12500mm, welded up by Q235B material(Chemical composition: C012~0.2%, Si0.12~0.3%, Mm0.3~0.7%, P
3.After FFB be transported into sterilizing tank (202), close the door of sterilizing tank, and open the vent valve behind the tank, then saturated steam,which pressure is 3bar and temperature is about 130ÃÂ¢ÃÂÃÂ.
4. After all the cooling air have been discharged out,close vent valve, proceed to sterilizing section. Sterilizing time is 55~60minutes.
5. The time of sterilizing is also according the kind of FFB, if the pressure is too high or the time is too long , palm fruit will be rot, also Resulting in the loss of oil, high temperature can change palm color.
6.Finish sterilizing process, close the steam valve, open the valve lead to Blow-off/down Silencer, cant open the sterilizing tank door until discharges out all steam and water.
7. Open the sterilizing tank door, sterilized FFB will fall on the FFB Scraper conveyor. Be transported to next station.
Threshing of palm oil mill:
Separate the fruit from the bunch through strong vibrating.
1.The sterilized FFB will be transport to thresher platform by scraper conveyor.
2.We adopt advanced Drum type thresher, insider diameter is ÃÂÃÂ1800mm, length is 5000mm. The material of main shaft is #45 steel (main chemical composition is C0.42~0.50%, Si0.17~0.37%, Mm0.50~0.30%, PÃÂ¢ÃÂÃÂ¤0.035%, SÃÂ¢ÃÂÃÂ¤0.035%, CrÃÂ¢ÃÂÃÂ¤0.25%, NiÃÂ¢ÃÂÃÂ¤0.25%, CuÃÂ¢ÃÂÃÂ¤0.025%).
3.Sterilized FFB be twisted and knocked in thresher. Palm fruit will be separated from empty bunch totally, fall on Fruit Scraper conveyor though fence, the empty bunch will be transported to Bunch Temporary tank by Bunch Scraper conveyor.
Digesting of palm mill:
Stirring the fruit, then digest again.
The process adopts the special screw oil press, so the palm nut is out with the dregs without damaging. Separate the flesh and kernel, get crude palm oil and kernel(no crack-send to the depericarper). And using automatic palm oil press machine.
Crude oil tank:
Clarification of palm oil mill:
The crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carries out continuous settlement, the whole divided into two parts: Oil and sediment. Oil is filtered and through the pump pumped into the storage tank for storing; Oil sediment is filtered and dirt oil separation, oil processed is for the second settlement, dirt oil mixture process clarification separation, Skim oil then carry out a second settlement, sewage pumps to sewage treatment pond for dealing with.
Separate the oil and sludge(get 90% pure oil),the oil contains 45%-55% moisture, sludge and other wastes.
1. After removing the fiber and oil residue by Screening filter, palm crude oil flow into Passivating oil tank.
2. The passivating oil tank will be inlet indirect steam and directly steam, after passivation
treatment palm oil and water mixture will be pumped to High level tank by Chemical
centrifugal pump, then flow into Clarifying tank stably.
3. There is steam pipe coil in clarifying tank, which can make water oil dilution ratio
stable, and separate water from mixture. And there is oil and sewage outlet, in case the
oil flowing will be short circuit, keep oil temperature around 100ÃÂ¢ÃÂÃÂ. After remove sludge
by filter, the water will return clarification tank to keep the water and oil ratio. The
waste water be discharged by another drain-pipe, which with special structure.
4. Clarified oil flow into storage oil tank from discharge hole of clarification tank , after
Disc-type separator remove moisture in the oil, then though Plate heat exchanger
heating to 105ÃÂ¢ÃÂÃÂ, remove residual moisture out from oil by Vacuum drier.
5. Vacuum degree of vacuum drying is achieved by vacuum pump . The power of
vacuum pump is 5.5kw, adiabaticpressure is 23mmHg, the maximum capacity of
exhaust is 120m3/h.
6. The oil have been dried pumped to pure oil tank by Shielding pumps .
7. When the oil temperature in pure oil tank is about 50ÃÂ¢ÃÂÃÂ, oil will be pumped to produced oil tank by gear oil pump.
Palm oil refining:
The crude vegetable oil from above mentioned two ways of extracting, oil pressing and/or solvent extraction, will be pumped into oil refinery units to produce cooking oil at various grades.
The crude palm oil from the palm will be pumped into oil refinery units to produce cooking oil at various grades. We adopts advanced physical refinery technology, which is most methods for new CPO factory now.
The main operating process is including sedimentation/filtering, degumming, decolorization (bleaching), neutralization (removing free fatty acid) & deodorization with distillation, especially the fractionation process is necessary, which could get different liquid oil and fat. Different combination of steps and the treating degree of each step result in different grade cooking oil and salad oil.
Especially the fractionation of palm is important for getting different grade oil.
Note: We have the different oil mill factory for the visit.
Any more questions, please contact me without hesitation.
Trade Manager: cn1511514064
Reception Station for Crude Oil Refining Machine:
Used for loading palm fruit brunch from plantation,transport to sterilizer. Reception station adopt steel structure and concrete structure. Save equipment cost and construction cost.Have hydraulic control system, hydraulic door open/oCrude Oil Refining Machine automatic achieve continuous operation.Reduce operator, operate more easily and improve work eCrude Oil Refining Machineiciency.
Shandong Leader Machinery Co.,Ltd. is one of the leading manufacturers and Suppliers of Famous Brand Palm Oil Mill Machine Manufacturer For Indonesia And Malaysia.Shandong Leader Machinery Co.,Ltd. manufacture Famous Brand Palm Oil Mill Machine Manufacturer For Indonesia And Malaysia making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Crude Oil Refining Machine for you reference,such as Famous Brand Palm Oil Mill Machine Manufacturer For Indonesia And Malaysia ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Crude Oil Refining Machine.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:[email protected],Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for Famous Brand Palm Oil Mill Machine Manufacturer For Indonesia And Malaysia, inform us raw material you want to use for Famous Brand Palm Oil Mill Machine Manufacturer For Indonesia And Malaysia,and specific requirements for Famous Brand Palm Oil Mill Machine Manufacturer For Indonesia And Malaysia.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Crude Oil Refining Machine.