The whole production line for Rice Bran Oil Plant contains three workshops: rice bran pretreatment&expansion workshop, rice bran extraction workshop,rice bran oil refining&dewaxing workshop.
flow chart for 2014 Nigeria FFB palm oil process line:
Crude rice bran → cleaning → softening → expanding → drying→ to extraction workshop
2014 Nigeria FFB palm oil process line craft features:
1.Create good production environment
2.Minimize the total fat loss,increase oil yield and output and improve the quality of oil and cake&meal.
3.Comprehensively utilize impurities and oRice Bran Oil Plantal.
4.Perfectly match extraction production line,design diRice Bran Oil Planterent production processes according to diRice Bran Oil Planterent materials.
Rice Bran Oil Plant Refining methods:
Rice Bran Oil Plant oil refining is according to the diRice Bran Oil Planterent usage and requirements, utilizing the physical methods and chemical processes to get rid of the harmful impurities and needless substance in the crude oil, getting standard oil.
2014 Nigeria FFB palm oil production process line
Advantages of 2014 Nigeria FFB palm oil process line refining craft:
1. After refining the impurity of oil must be less than 0.2% ;
2.Recycling system save power and money;
3.Lower oil waste.
Huatai company mainly engage in oil machinery oil making plant, rice bran oil production line, palm oil production line/palm kernel,palm oil prouduction process line fractionation,cotton seed protein dephenolization,sunflower seed,rapsseeds,cotton seeds,peanut,soybean oil production line,biodiesel continuous production equipment.
1.The FFB bunch be transported to plant by truck, after be weighted by weighting bridge, the FFB will be loaded down to FFB Loa
2.The iron door of unloading ramp is controlled by hydraulic device, Get the power from Hydraulic pump station.
3.Start on the hydraulic device, iron door be lifted. F
4. FFB will fall down to the Palm Fruit screw conveyor, be transported to pre-treatment plant, to Vertical sterilizer.
1. By Scraper Conveyor, FFB be transported to the top of sterilizing tank. Falling into sterilizing tank from feed inlet.
2.Sterilizing tank: The inside diameter of sterilizing tank is Ï2000mm, length 12500mm, welded up by Q235B material
3.After FFB be transported into sterilizing tank (202), close the door of sterilizing tank, and open the vent valve behind the tank, then saturated steam,
which pressure is 3bar and temperature is about 130Â°4. After all the cooling air have been discharged out,close vent valve, proceed to sterilizing section. Sterilizing time is 55~60minutes.
5. The time of sterilizing is also according the kind of FFB, if the pressure is too high or the time is too long , p
alm fruit will be rot, also Resulting in the loss of oil, high temperature can change palm color.
6. Finish sterilizing process, close the steam valve, open the valve lead to Blow-off/down Silencer, cant open the sterilizing tank door until discharges out all steam and water.
7. Open the sterilizing tank door, sterilized FFB will fall on the FFB Scraper conveyor. Be transported to next station.
1.The sterilized FFB will be transport to thresher platform by scraper conveyor.
2.We adopt advanced Drum type thresher, insider diameter is Ï1800mm, length is 5000mm.The material of main shaft is #45 steel
(main chemical composition is C0.42~0.50%, Si0.17~0.37%, Mm0.50~0.30%, Pâ¤0.035%, Sâ¤0.035%, Crâ¤0.25%, Niâ¤0.25%, Cuâ¤0.025%).
3.Sterilized FFB be twisted and knocked in thresher. Palm fruit will be separated from empty bunch totally, fall on Fruit Scraper conveyor though fence, the empty bunch will be transported to Bunch Temporary tank by Bunch Scraper conveyor.
Kernel pressing and recovery system:
Drawing of FFB processing plant
craft features of Rice Bran Oil Plant:
Continuous alkali refining for 2014 Nigeria FFB palm oil process line shortens contact time between oil,reduces grease saponification,lowers refining consumption,and improves eiciency.
Decolorization for 2014 Nigeria FFB palm oil process line adopts technology of combining premixing and steam mixing bleaching,which improves bleaching eRice Bran Oil Planticiency,saves consumption of bleaching clay,and it's simple and convenient to operate;and negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value.
Deodorization for 2014 Nigeria FFB palm oil process line adopts new type continuous deodorization equipment which is applicable for deacidification and deodorization of plant oil with high acid value and low-resin content,the actual production proves its most obvious advantages are strong deacidification ability,excellent hot bleaching eRice Bran Oil Plantect,high refining rate,good oil quality and so on.
The process for 2014 Nigeria FFB palm oil process line has multiple heat exchange,which makes full use of the heat energy system,eRice Bran Oil Plantectively reduces steam consumption,and also has the advantages of adjustable production process,flexible operation,high automatic degree,environment sanitation and so on.
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