The whole production line for Rice Bran Oil Plant contains three workshops: rice bran pretreatment&expansion workshop, rice bran extraction workshop,rice bran oil refining&dewaxing workshop.
flow chart for FFB to CPO palm oil processing plant:
Crude rice bran → cleaning → softening → expanding → drying→ to extraction workshop
FFB to CPO palm oil processing plant craft features:
1.Create good production environment
2.Minimize the total fat loss,increase oil yield and output and improve the quality of oil and cake&meal.
3.Comprehensively utilize impurities and oRice Bran Oil Plantal.
4.Perfectly match extraction production line,design diRice Bran Oil Planterent production processes according to diRice Bran Oil Planterent materials.
Rice Bran Oil Plant Refining methods:
Rice Bran Oil Plant oil refining is according to the diRice Bran Oil Planterent usage and requirements, utilizing the physical methods and chemical processes to get rid of the harmful impurities and needless substance in the crude oil, getting standard oil.
FFB to CPO palm oil processing plant company information
Advantages of FFB to CPO palm oil processing plant refining craft:
1. After refining the impurity of oil must be less than 0.2% ;
2.Recycling system save power and money;
3.Lower oil waste.
Huatai company mainly engage in oil machinery oil making plant, rice bran oil production line, palm oil production line/palm kernel, palm oil processing , oil mill processing machine palm oil mill production plant dephenolization,sunflower seed,rapsseeds,cotton seeds,peanut,soybean oil production line,biodiesel continuous production equipment.
Craft flow palm oil machine manufacturer
1.palm fruit/bunch â sterilization â threshing â digesting â clarification â purification âdring â CPOâ refining â decolorizing â deodorizing âRBD palm oil â crystallization â fractionation â RBD olein & RBD stearin2.palm kernel âdepericarper â crushing â pressing â CPKO â refining â RBDPK oil , RBDPK olein & RBDPK stearin
Crude palm oil extraction
Sterilization:take advantage of High temperature, Fruit bunches cook until soft and sterilization(145Â°C,90-120minute)intention:Fruit easy separation fruit series,Fruit softening,Increase the humidity of fruit.. So easy to take oil, at the same time also make verification easy separation nuclear shell,prevent enzymatic decomposition, in order to avoid free fatty acid content increased.
Threshing: through the strong vibration, the fruit can separate with the bunch.
Digesting : stire the fruits, at the same time cooking again
Pressing: separating the fruit pulp and fruit kernel, get the crude palm oil(CPO) and fruit kernel( no cracking, send to depericarper)
Clarification: separate the taken oil and the sludge ( get 90% purity oil). The taken oil contain 45%-55% water, sludge and other impurities.
Purification:oil cleaning treatment, improve the pure
Drying :using continuous vacuum drier to take out the water in the oil, the water reduce to 0.1%.
Palm kernel oil extraction
Depericarper(separator):Through the float dry processing .separate Fruit nuclear and fiber.Fiber and other lighter things blown to appearance
Crushing(crusher):kernel fracture Open ceding Kernel particle and nuclear shell.in Hydrocyclone,Using kernel grain and the proportion of nuclear shell, separate.
Pressing:( presser)removing hair palm kernel oil (PKO)
Crude palm oil refining, fractionating
CPO After refining,Bleaching and deodorization get RBD Palm Oil(melting point33Â°C-39 Â°C, faint yellow)
Make RBDPO crystallize, through the fractionation can get
RBD (Palm) Olein used for cooking oil, Fried
RBD (Palm) Stearin for shortening, pastry, cream, soap and chemical products, etc
RBDPO = 73% Olein + 21% Stearin + 5% PFAD + 0.5% Sludge
PKO After processed
1.RBDPK Oil, RBDPK Olein, RBDPK Stearin Used for cream, ice cream(Especially the fat)soap, can replace coconut oil and cocoa butter, etc
2.Palm Fatty Acid Distillate (PFAD)Palm fatty acid fraction-Contain high free fatty acid for used in the manufacture of soap
3.PKFAD Is liquid type used in the manufacture of the soap, the cleanser, lotion and shampoo.
craft features of Rice Bran Oil Plant:
Continuous alkali refining for FFB to CPO palm oil processing plant shortens contact time between oil,reduces grease saponification,lowers refining consumption,and improves eiciency.
Decolorization for FFB to CPO palm oil processing plant adopts technology of combining premixing and steam mixing bleaching,which improves bleaching eRice Bran Oil Planticiency,saves consumption of bleaching clay,and it's simple and convenient to operate;and negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value.
Deodorization for FFB to CPO palm oil processing plant adopts new type continuous deodorization equipment which is applicable for deacidification and deodorization of plant oil with high acid value and low-resin content,the actual production proves its most obvious advantages are strong deacidification ability,excellent hot bleaching eRice Bran Oil Plantect,high refining rate,good oil quality and so on.
The process for FFB to CPO palm oil processing plant has multiple heat exchange,which makes full use of the heat energy system,eRice Bran Oil Plantectively reduces steam consumption,and also has the advantages of adjustable production process,flexible operation,high automatic degree,environment sanitation and so on.
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(Tel/whatsapp:0086-18363092712, Email:[email protected],Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for FFB to CPO palm oil processing plant, inform us raw material you want to use for FFB to CPO palm oil processing plant,and specific requirements for FFB to CPO palm oil processing plant.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Rice Bran Oil Plant.